Before installing speed sensor, clean mounting hole and coat with lubricating paste, G 000 650. Only use stub axles with 6 mounting holes. Welding and straightening of the axle beam is not permissible. Download Volkswagen Passat 2003 2004 2005 Service Repair Manual Download link: You are bidding on a repair manual in electronic pdf format for Volkswagen Passat. Specification: 85 - 95 bar 1232 - 1377 psi Note: If the reading is higher or lower than specified replace pump.
Brake fluid is poisonous and must not be siphoned by mouth through a hose. Note: The protective seal outer sealing lip will then locate in the piston groove. Fill the pump with G 002 000 hydraulic oil and rotate it by hand, otherwise the pump may be damaged or noisy during. For further inforamtion, about the 2002 Volkswagen Passat Owners Manual pdf file by clicking on this link:. Splines must be free of oil and grease. Note: Chamfer on inner diameter of ball hub splines must face the contact shoulder on the drive shaft.
Illustration shows the housing in cross section for better view 1 - Puller, e. It is therefore beneficial to have a service manual which can tell you what to do in the event of something going wrong with your Volkswagen. Note: Do not tilt tap when positioning. Just drop us an email and we will send you a fresh download link within 24hrs. It compensates for the initial wear that occurs during the life of the car. To remove the right-hand control arm inner bolt, remove brake pressure regulator from axle beam.
Apart from the sender, this repair kit contains a sealing ring, circlip and four different spacer caps. We provide free downloads of your purchase in the future. While there are few nations on earth that have such a reputation, and a well-deserved one at that, for automobile manufacture, that is not to say that you will never have a problem with a Volkswagen. The brake pedal travel must not be restricted by additional floor coverings. If you have any problem to view this 2002 Volkswagen Passat Owners Manual online book guide , we recommended you contact us or report a broken link, and we will take care of it As Soon As Possible! In such cases the joint must be replaced. This entry was posted in and tagged , , , , , , , , , on by.
Thoroughly clean connections and immediate vicinity before loosening. Ensure that the jaws of the pliers seat in the -arrow -B- of the clamp. Volkswagen Passat The Volkswagen Passat is a large family car from German automaker Volkswagen and was introduced in 1973. Note: Position brake caliper as illustrated to pre-bleed. Page 4 of 5 45-4 Control module, removing and installing Location Under the rear seat, left Note: Switch off ignition before disconnecting and connecting connectors. Checking radial play - Press lower part of wheel outward and inward.
By turning the steering wheel back and forth about 30 to center axis a knocking noise will be heard if there is excessive play. Use a bleeder bottle or a plastic bottle which is only used for brake fluid. Adjusting wheel bearing play Page 42- - Firmly depress brake pedal once, this adjusts the rear brakes. Pull foam rubber sleeve off connector, if installed. Note: If piston is difficult to move, use a 13 mm open end wrench on the flats arrow A provided for this purpose.
When repairing install all parts supplied in repair kit. New brake calipers are filled with brake fluid and are pre-bled. Adjustment is only necessary after replacing parking brake cables, brake calipers, brake pads and brake discs. Front sub-frame M12 x 1. Note: Install special tool 3272 so that the collar arrow of the tool is seated against the brake carrier.
Manual Transmission 02A, Repair Group 30 11 - Pedal cluster mounting. When removing the brake drum make sure that the outer wheel bearing does not fall out. Front brake disc mm dia. Note: Hold piston in front of brake caliper housing. The wheel bearing is secured by a 12-point nut. Removing - Before disassembling mark position of the ball hub in relation to the ball cage and housing with an electric scriber or oil stone. This rubber mounting may only be installed in the control arm inner mounting.